PCD Cutting Tool Blanks
SF Diamond (SFD) manufactures a PCD cutting tool blank in diameter of 58mm. The performance and quality of this large-diameter cutting tool blank is equal in performance to the highest world-class standards.
SF Diamond (SFD) manufactures a PCD cutting tool blank in diameter of 58mm. The performance and quality of this large-diameter cutting tool blank is equal in performance to the highest world-class standards.
SFD not only has world-class production facilities for PCD cutting tool blanks, but also has advanced raw material inspection instruments (SEM), finished PCD testing equipment using ultrasonic scanning technology (C-SCAN), large-diameter PCD disc sintering capabilities, and proven PCD surface processing, polishing and cutting technologies.
SF Diamond produces the widest selection of PCD cutting tool blanks in disc and cut-segment shapes for the precision tooling industry. There are 1μm, 2μm, 5μm, 10μm, 25μm, and mixed grain sizes available. In addition to grain sizes, the product options include polished or non-polished PCD surface, PCD layer thickness and carbide substrate thickness. We also offer nonstandard products on request. We offer technical literature and expert advice from our engineer team. By utilizing the correct grade you can control the surface finish necessary throughout the machining process and receive optimum tool life.
SFD PCD cutting tool blanks are widely used for machining non-ferrous metals and alloys, such as aluminum, copper, aluminum/gray iron composites, as well as nonmetallic materials such as wood, chipboard, ceramics, plastic, rubber etc, where high abrasion resistance and good surface finish are required.
SFD has been focusing on developing new PCD cutting tool blank grades which are suited to cutting and machining the variety of new and emerging materials in industry, and for tools targeted to meet our customers’ needs.
Application
SFD PCD cutting tool blanks are widely used in various industries:
1. Woodworking industry
2. Metalworking industry: Automobile, etc.
Our sub-micron PCD is mainly for low Si content alloys to obtain perfect processing surface. The fine micron PCD series are for processing low Si content Al alloys, copper & copper alloys.The middle microns are mainly for <14% Si/Al alloys work pieces. The mixed microns and rough microns are good for tooling >14% Si/Al alloys work pieces, cast iron, carbide, CFRP, titanium and metal matrix composites, etc.
3. Electronic industry (3C)
4. Building materials industry
Advantage
1. Biggest R&D centre and strongest manufacturer of super hard materials in China..
2. Wide PCD grain sizes from sub-micron to rough micron are available for all woodworking applications and metalworking applications.
3. Very big production capability assures very fast deliveries of both whole PCD blanks and PCD cut tips
Grade |
Average diamond grain size (μm) |
Diameter (mm) |
Standard overall thickness (mm) |
Average PCD thickness (mm) |
PCD surface |
GC001 | 1 | 58 | 1.6, 2.0, 3.2 | 0.5 | Polished or unpolished |
GC002 | 2 | 58 | 1.6, 2.0, 3.2 | 0.5 | Polished or unpolished |
GC005 | 5 | 58 | 1.6, 2.0, 3.2 | 0.5 | Polished or unpolished |
GC010 | 10 | 58 | 1.6, 2.0, 3.2 | 0.5 | Polished or unpolished |
UA010 | 10 | 58 | 1.6, 2.0, 3.2 | 0.5 | Polished or unpolished |
GD025 | 25 | 58 | 1.6, 2.0, 3.2 | 0.5 | Polished or unpolished |
GA025 | 25 | 58 | 1.6, 2.0, 3.2 | 0.5 | Polished or unpolished |
GM253 | 25+3 | 58 | 1.6, 2.0, 3.2 | 0.5 | Polished or unpolished |
GM302 | 30+2 | 58 | 1.6, 2.0, 3.2 | 0.5 | Polished or unpolished |
1). Special overall thickness, such as 0.8mm. 1.0mm, 1.2mm, 2.5mm, etc. are available for customization.
2). Special PCD thicknesses are also available for customization.
3). Both regular and irregular PCD cut tips in various shapes or profiles are available in accordance with customers’ drawings.
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